EkoHeat2_Logo_b

Induction Heating Systems

The World’s Most Advanced Induction Heating System

Max Power
20, 35 & 50 kW

Frequency
5-40 kHz

Line Voltage
360 - 520 3Ø Vac

♦ Lower system costs: EKOHEAT 2 power supply is designed to use a higher temperature water cooling solution over competitive models
♦ Internal monitoring: provides better predictive fault control, enhanced preventative maintenance capabilities
♦ More ‘up’ time: reduces waste of manufactured product due to unexpected faults
♦ Data quality: exponentially increased to address new Industry 4.0 standards♦ Enhanced storage: allows for digital storage of documents and support material such as multi-language user manuals and how-to videos
♦ Fewer water connections: increases reliability and lessens the chance for leaks
♦ Full digital tuning: provided via analog control loops for both turning and setpoint
♦ Multi-zone heating: allows a single cabinet to run separate work coils with independent setpoints

EKOHEAT is CE marked and manufactured at our IS0 9001:2015 certified facility.

With the versatile EKOHEAT power control system you get rapid tuning, efficient and precise heating of your parts, power control within 0.2% resolution and an easy-to-use, easy-to-read front panel. Remote control is accomplished with 0-10V, 4-20mA inputs, RS485 serial port, 24V controls and remote E-Stop input so integration with your automated production lines is easy.

We’ve designed and engineered our new EKOHEAT 2 product offering to better solve your process heating challenges with an innovative, industry-leading internal control and power delivery system. From the evolution of Ambrell’s exclusive VPA Technology, our enhancements can boost your process accuracy, reduce your system cooling requirements, and support your work with a new control panel and suite of diagnostics and guides.

By applying the latest semiconductor technologies, the control and monitoring of output, voltage, power and resonant frequency are digitized, thereby improving your process efficiencies and responsiveness.

EKOHEAT technology improves return on investment by reducing your energy usage compared to gas-fired and resistive heating techniques. Flameless, non-contact induction heating minimizes energy waste by focusing energy only on the part and zone to be heated. With very efficient power conversion and a power factor greater than 0.9, utility demand charges are reduced, lowering monthly energy bills. EKOHEAT systems are designed for efficient use of cooling water, further lowering your operating costs.

This is a water-cooled system, requiring connection to a heat exchanger or other means of dissipating heat.

SPECIFICATION	VALUE	UNITS
RF Terminal Power¹	20	kW
AC Line Power	24	kVA
AC Line Protection²	50	A
Output Frequency	5 - 40	kHz
Power Factor	0.92
AC Line Voltage	360 - 520	Vac
Display	7-inch color touchscreen
Serial Communications	RS485, Modbus RTU, Modbus TCP	Optional
Process Timer	0.01 – 252h:59m:59s	sec
Max Ambient Temp	45 (115)	C° (F°)
Compliance³	CE, UKCA, EN61010, EN55011
Ingress Protection	IP54, NEMA 12
Dimensions	686 x 425 x 635 (27 x 16.75 x 25)	WxDxH mm (in)
Weight	64 (140)	kg (lb)
WATER COOLING
Flow⁴	1.6 (0.5)	l/m (g/m)
Max Input Pressure	6.0 (87)	bar (lb/in2)
Pressure Differential	2.8 – 6.0 (40 - 87)	bar (lb/in2)
Max Water Temp	35 (95)	C° (F°)
1) Continuous, 8% overload allowed 2) Fast-acting fuses 3) Suitable for incorporation into equipment for compliance with Machinery Directive 4) Power supply; workhead coil flow requirements vary by application Download data sheet for more details

SPECIFICATION	VALUE	UNITS
RF Terminal Power¹	35	kW
AC Line Power	42	kVA
AC Line Protection²	80	A
Output Frequency	5 - 40	kHz
Power Factor	0.92
AC Line Voltage	360 - 520	Vac
Display	7-inch color touchscreen
Serial Communications	RS485, Modbus RTU, Modbus TCP	Optional
Process Timer	0.01 – 252h:59m:59s	sec
Max Ambient Temp	45 (115)	C° (F°)
Compliance³	CE, UKCA, EN61010, EN55011
Ingress Protection	IP54, NEMA 12
Dimensions	686 x 425 x 635 (27 x 16.75 x 25)	WxDxH mm (in)
Weight	64 (140)	kg (lb)
WATER COOLING
Flow⁴	1.6 (0.5)	l/m (g/m)
Max Input Pressure	6.0 (87)	bar (lb/in2)
Pressure Differential	2.8 – 6.0 (40 - 87)	bar (lb/in2)
Max Water Temp	35 (95)	C° (F°)
1) Continuous, 8% overload allowed 2) Fast-acting fuses 3) Suitable for incorporation into equipment for compliance with Machinery Directive 4) Power supply; workhead coil flow requirements vary by application Download data sheet for more details

SPECIFICATION	VALUE	UNITS
RF Terminal Power¹	50	kW
AC Line Power	60	kVA
AC Line Protection²	100	A
Output Frequency	5 - 40	kHz
Power Factor	0.92
AC Line Voltage	360 - 520	Vac
Display	7-inch color touchscreen
Serial Communications	RS485, Modbus RTU, Modbus TCP	Optional
Process Timer	0.01 – 252h:59m:59s	sec
Max Ambient Temp	45 (115)	C° (F°)
Compliance³	CE, UKCA, EN61010, EN55011
Ingress Protection	IP54, NEMA 12
Dimensions	686 x 425 x 635 (27 x 16.75 x 25)	WxDxH mm (in)
Weight	64 (140)	kg (lb)
WATER COOLING
Flow⁴	1.6 (0.5)	l/m (g/m)
Max Input Pressure	6.0 (87)	bar (lb/in2)
Pressure Differential	2.8 – 6.0 (40 - 87)	bar (lb/in2)
Max Water Temp	35 (95)	C° (F°)
1) Continuous, 8% overload allowed 2) Fast-acting fuses 3) Suitable for incorporation into equipment for compliance with Machinery Directive 4) Power supply; workhead coil flow requirements vary by application Download data sheet for more details