EKOHEAT 180-270 kW | 50-150 kHz Induction Heating Systems

Max Power
180, 225 & 270 kW

Frequency
50-150 kHz

Line Voltage
360 - 520 3Ø Vac

Power to 270kW
Operation from 50kHz to 150kHz
World-class Induction Heating Systems

EKOHEAT 180 kW, 225 kW & 270 kW induction heating systems for the 50-150 kHz range provide reliable and repeatable solutions for high-speed heating of smaller parts where the part geometry or the coil size requires high frequency for efficient heating. Among many typical applications are heat treating of steels, shallow case depth hardening, and heating of steel, aluminum, copper or brass for brazing, shrink fitting, curing, forming and melting.

EKOHEAT 270/100 Group is Versatile

♦ Efficient heating of many part geometries, sizes and compositions
♦ Multiple capacitor configurations
♦ Multiple tap transformer configurations
♦ Voltage or Power control
♦ Repeatable, reliable heating, agile frequency tuning
♦ Through-Curie heating
♦ Movable workhead; up to 30m (100’)
♦ Sub-second to continuous cycle times
♦ Remote operation or logging with RS485 port
♦ Accepts international AC line voltages

EKOHEAT 270/100 Group is Easy to Use

♦ User-friendly operator front panel controls
♦ System configuration from front panel
♦ Cycle timer, peak and short-cycle data capture
♦ 10 ten-step heating profiles
♦ Overload-tolerant output management
♦ 5-language display suite (EN, ES, FR, DE, IT)

EKOHEAT is CE marked and manufactured at our IS0 9001:2015 certified facility.

With the versatile EKOHEAT power control system you get rapid tuning, efficient and precise heating of your parts, power control within 0.2% resolution and an easy-to-use, easy-to-read front panel. Remote control is accomplished with 0-10V, 4-20mA inputs, RS485 serial port, 24V controls and remote E-Stop input so integration with your automated production lines is easy.

EKOHEAT technology improves return on investment by reducing your energy usage compared to gas-fired and resistive heating techniques. Flameless, non-contact induction heating minimizes energy waste by focusing energy only on the part and zone to be heated. With very efficient power conversion and a power factor greater than 0.9, utility demand charges are reduced, lowering monthly energy bills. EKOHEAT systems are designed for efficient use of cooling water, further lowering your operating costs.

The EKOHEAT 180 kW,225 kW & 270 kW induction heating systems are water-cooled, requiring connection to a heat exchanger or other means of dissipating heat.

SPECIFICATION	VALUE	UNITS
RF Terminal Power¹	180	kW
AC Line Power	212	kVA
AC Line Protection²	200 & 200	A
Output Frequency	50 - 150	kHz
Power Factor	0.92
AC Line Voltage	360 - 520	Vac
Display	LCD Monochrome, 240w x 128h Pixels
Serial Communications	RS485 standard (RS485/232 converter optional)	Optional
Process Timer	0.01 - 10000	sec
Max Ambient Temp	45 (115)	C° (F°)
Compliance³	CE, UKCA, EN60519, EN61326-1
Ingress Protection	NEMA12
Dimensions	1800 x 852 x 1975 (71 x 33 x 78)	WxDxH mm (in)
Weight	391 (860)	kg (lb)
WATER COOLING
Flow⁴	42 (11)	l/m (g/m)
Max Input Pressure	5.6 (80)	bar (lb/in2)
Pressure Differential	2.8 - 5.6 (40-80)	bar (lb/in2)
Max Water Temp	35 (95)	C° (F°)
1) Maximum output may vary by frequency and load conditions 2) Fast-acting fuses; left bay, right bay power drop respectively 3) Suitable for incorporation into equipment for compliance with Machinery Directive 4) Power supply; required workhead coil flow requirements vary by application

SPECIFICATION	VALUE	UNITS
RF Terminal Power¹	225	kW
AC Line Power	265	kVA
AC Line Protection²	300 & 200	A
Output Frequency	50 - 150	kHz
Power Factor	0.92
AC Line Voltage	360 - 520	Vac
Display	LCD Monochrome, 240w x 128h Pixels
Serial Communications	RS485 standard (RS485/232 converter optional)	Optional
Process Timer	0.01 - 10000	sec
Max Ambient Temp	45 (115)	C° (F°)
Compliance³	CE, UKCA, EN60519, EN61326-1
Ingress Protection	NEMA12
Dimensions	1800 x 852 x 1975 (71 x 33 x 78)	WxDxH mm (in)
Weight	430 (945)	kg (lb)
WATER COOLING
Flow⁴	50 (13.25)	l/m (g/m)
Max Input Pressure	5.6 (80)	bar (lb/in2)
Pressure Differential	2.8 - 5.6 (40-80)	bar (lb/in2)
Max Water Temp	35 (95)	C° (F°)
1) Maximum output may vary by frequency and load conditions 2) Fast-acting fuses; left bay, right bay power drop respectively 3) Suitable for incorporation into equipment for compliance with Machinery Directive 4) Power supply; required workhead coil flow requirements vary by application

SPECIFICATION	VALUE	UNITS
RF Terminal Power¹	270	kW
AC Line Power	318	kVA
AC Line Protection²	300 & 300	A
Output Frequency	50 - 150	kHz
Power Factor	0.92
AC Line Voltage	360 - 520	Vac
Display	LCD Monochrome, 240w x 128h Pixels
Serial Communications	RS485 standard (RS485/232 converter optional)	Optional
Process Timer	0.01 - 10000	sec
Max Ambient Temp	45 (115)	C° (F°)
Compliance³	CE, UKCA, EN60519, EN61326-1
Ingress Protection	NEMA12
Dimensions	1800 x 852 x 1975 (71 x 33 x 78)	WxDxH mm (in)
Weight	574 (1263)	kg (lb)
WATER COOLING
Flow⁴	60 (14.5)	l/m (g/m)
Max Input Pressure	5.6 (80)	bar (lb/in2)
Pressure Differential	2.8 - 5.6 (40-80)	bar (lb/in2)
Max Water Temp	35 (95)	C° (F°)
1) Maximum output may vary by frequency and load conditions 2) Fast-acting fuses; left bay, right bay power drop respectively 3) Suitable for incorporation into equipment for compliance with Machinery Directive 4) Power supply; required workhead coil flow requirements vary by application