EKOHEAT® 75, 100 & 125 kW | 5-15 kHz SYSTEMS
Max Power
75, 100 & 125 kW
Frequency
5 - 15 kHz
Line Voltage
360 - 520 3Ø Vac
Power to 125 kW
Operation from 5 kHz to 15 kHz
Compact Series Induction Heating Systems
EKOHEAT 75 kW, 100 kW, 125 kW induction heating systems for the 5-15 kHz range provide reliable and repeatable solutions for heating with large coils or for heating larger parts. Among the many typical applications are heating of hard-to-couple parts, deeper heat penetration, heat treating steel, preheating for forging of steel, aluminum, copper or brass, and melting in crucibles.
EKOHEAT 125/10 Group is Versatile
♦ Efficient heating of many part geometries, sizes and compositions
♦ Multiple capacitor configurations
♦ Multiple tap transformer configurations
♦ Voltage or Power control
♦ Repeatable, reliable heating, agile frequency tuning
♦ Through-Curie heating
♦ Movable workhead; up to 30m (100’)
♦ Sub-second to continuous cycle times
♦ Remote operation or logging with RS485 port
♦ Accepts international AC line voltages
EKOHEAT 125/10 Group is Easy to Use
♦ User-friendly operator front panel controls
♦ System configuration from front panel
♦ Cycle timer, peak and short-cycle data capture
♦ 10 ten-step heating profiles
♦ Overload-tolerant output management
♦ 5-language display suite (EN, ES, FR, DE, IT)
♦ System diagnostics displayed on front panel
EKOHEAT is CE marked and manufactured at our IS0 9001:2015 certified facility.
With our versatile Compact Series EKOHEAT power control system you get rapid tuning, efficient and precise heating of your parts, power control within 0.2% resolution and an easy-to-use, easy-to-read front panel. Remote control is accomplished with 0-10V, 4-20mA inputs, RS485 serial port, 24V controls, Modbus and remote E-Stop input so integration with your automated production lines is easy. All of this functionality is now available in an enclosure size that is 50% smaller than standard systems.
EKOHEAT technology improves return on investment by reducing your energy usage compared to gas-fired and resistive heating techniques. Flameless, non-contact induction heating minimizes energy waste by focusing energy only on the part and zone to be heated. With very efficient power conversion and a power factor greater than 0.9, utility demand charges are reduced, lowering monthly energy bills.
A separate cabinet houses the resonating capacitor bank, available in several different sizes to meet customer-specific applications. This workhead may be placed up to 30 meters from the power supply. Alternatively the resonating capacitor may be mounted in an extra bay to locate it with the power supply.
This is a water-cooled system, requiring connection to a heat exchanger or other means of dissipating heat. EKOHEAT systems are CE and UKCA marked.
Select an option below:
- 75 kW
- 100 kW
- 125 kW
SPECIFICATION |
VALUE |
UNITS |
RF Terminal Power1 |
75 |
kW |
AC Line Power |
87 |
kVA |
AC Line Protection2 |
225 |
A |
Output Frequency |
5 - 15 |
kHz |
Power Factor |
0.92 |
|
AC Line Voltage |
360 - 520 |
Vac |
Display |
LCD Monochrome, 240w x 128h Pixels |
|
Serial Communications |
MODBUS RTU, RS485 standard (RS485/232 converter optional) |
Optional |
Process Timer |
0.01 – 910,799 |
sec |
Max Ambient Temp |
45 (115) |
C° (F°) |
Compliance3 |
CE, EN55011, EN60519-1, EN60519-3 |
|
Ingress Protection |
IP54, NEMA 12 |
|
Dimensions |
658 (25.9) x 551 (21.7) x 1561 (61.5) |
WxDxH mm (in) |
Weight |
193 (425) |
kg (lb) |
WATER COOLING |
||
Flow4 |
17.8 (4.7) |
l/m (g/m) |
Max Input Pressure |
5.6 (80) |
bar (lb/in2) |
Pressure Differential |
2.8 - 5.6 (40-80) |
bar (lb/in2) |
Max Water Temp |
35 (95) |
C° (F°) |
1) Maximum output may vary by frequency and load conditions |
SPECIFICATION |
VALUE |
UNITS |
RF Terminal Power1 |
100 |
kW |
AC Line Power |
116 |
kVA |
AC Line Protection2 |
225 |
A |
Output Frequency |
5 - 15 |
kHz |
Power Factor |
0.92 |
|
AC Line Voltage |
360 - 520 |
Vac |
Display |
LCD Monochrome, 240w x 128h Pixels |
|
Serial Communications |
MODBUS RTU, RS485 standard (RS485/232 converter optional) |
Optional |
Process Timer |
0.01 – 910,799 |
sec |
Max Ambient Temp |
45 (115) |
C° (F°) |
Compliance3 |
CE, EN55011, EN60519-1, EN60519-3 |
|
Ingress Protection |
IP54, NEMA 12 |
|
Dimensions |
658 (25.9) x 551 (21.7) x 1561 (61.5) |
WxDxH mm (in) |
Weight |
193 (425) |
kg (lb) |
WATER COOLING |
||
Flow4 |
17.8 (4.7) |
l/m (g/m) |
Max Input Pressure |
5.6 (80) |
bar (lb/in2) |
Pressure Differential |
2.8 - 5.6 (40-80) |
bar (lb/in2) |
Max Water Temp |
35 (95) |
C° (F°) |
1) Maximum output may vary by frequency and load conditions |
SPECIFICATION |
VALUE |
UNITS |
RF Terminal Power1 |
125 |
kW |
AC Line Power |
145 |
kVA |
AC Line Protection2 |
300 |
A |
Output Frequency |
5 - 15 |
kHz |
Power Factor |
0.92 |
|
AC Line Voltage |
360 - 520 |
Vac |
Display |
LCD Monochrome, 240w x 128h Pixels |
|
Serial Communications |
MODBUS RTU, RS485 standard (RS485/232 converter optional) |
Optional |
Process Timer |
0.01 – 910,799 |
sec |
Max Ambient Temp |
45 (115) |
C° (F°) |
Compliance3 |
CE, EN55011, EN60519-1, EN60519-3 |
|
Ingress Protection |
IP54, NEMA 12 |
|
Dimensions |
658 (25.9) x 551 (21.7) x 1561 (61.5) |
WxDxH mm (in) |
Weight |
193 (425) |
kg (lb) |
WATER COOLING |
||
Flow4 |
17.8 (4.7) |
l/m (g/m) |
Max Input Pressure |
5.6 (80) |
bar (lb/in2) |
Pressure Differential |
2.8 - 5.6 (40-80) |
bar (lb/in2) |
Max Water Temp |
35 (95) |
C° (F°) |
1) Maximum output may vary by frequency and load conditions |
Download a Data Sheet
AMBRELL CORPORATION
1655 Lyell Avenue
Rochester, NY 14606
United States
F: +1 585 889 4030
AMBRELL B.V.
Holtersweg 1
7556 BS Hengelo
The Netherlands
AMBRELL Ltd.
Unit 6, Space Business Centre
Tewkesbury Road
Cheltenham, GLOS, GL51 9FL
United Kingdom
F: +31 546 788 154