Note: Heating wire for hot heading

Objective:

To heat multiple steel wires to 1350‚ °F (732‚ °C)

End Product:

Steel wire

Equipment:

Ambrell 5.0 kW induction heating system, equipped with a remote workhead containing one 0.66‚ μF capacitor
An induction heating coil designed and developed specifically for this application.

Materials:

Steel wire 0.185 in (4.4 mm) OD

Temperature:

1350 °F (732 °C)

Frequency:

141 kHz

Testing:

A two-turn channel coil is used to heat 12 wires at a time to reach the required 130 parts per minute. The wires are placed 0.5 in  (12.7mm) on center. The top 0.3 in  (7.6mm) of the wires are heated for 5 seconds to achieve the desired temperature.

Benefits:

  • Hands-free heating that involves no operator skill for manufacturing

  • Elimination of springback effect

  • Extended die life

  • Better grain flow and microstructure

  • Even distribution of heating 

Heating wire for hot heading

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