Note: Bonding Rear View Mirror Brackets to Windshield Glass
Objective:
Heat steel, stainless steel, nickel chrome rear view mirror brackets and adhesive are to be bonded onto a section of windshield glass.
End Product:
Mirror brackets
Equipment:
- Ambrell 3kW induction heating system equipped with a remote workhead.
- An induction heating coil designed and developed specifically for this application.
Materials:
Steel, Stainless Steel, and Nickel Chrome rear view mirror brackets measuring 1"(25.4mm) in diameter and 1/8" (3.2mm) thick. A 6" by 6"(152.4mm x 152.4mm) section of windshield glass.
Temperature:
300 °F (148.9 °C)
Frequency:
135 kHz
Testing:
A unique four over four double wound pancake coil is used for the bonding application. A temperature of 300 °F(148.9 °C) is applied for 5 seconds to bond the adhesive to the mirror bracket and glass.
Benefits:
-
Provide high strength bond upon cooling
-
Low temperature avoids damage to components
-
Minimal energy and time

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