Note: Bonding an Arthroscopic Device

Objective:

To use induction to bond (via heat staking) the device sheath to the collet. The innovative coil design was key to lifting the production rate.

End Product:

Arthroscopic Device

Equipment:

Ambrell EASYHEATTM 10 kW, 150-400 kHz induction heating system with a workhead and coil specifically designed for this application

Materials:

Customer-supplied arthroscopic components
Customer-supplied fixture and thermocouple

Temperature:

900 °F (480 °C)

Frequency:

334 kHz

Testing:

The sheath was placed in the metallic fixture. The heat-cycle was applied (on=300ms, off=6.5s). The heated sheath was indexed to insertion into collet. The feasibility of the application was successfully demonstrated. 

Benefits:

  • Localized, even heating of sheath reduces discoloration

  • Innovative coil design eliminates fixture heating

  • Reduced fixture heating permits metallic construction

  • Metallic fixturing elevates the production rate

  • Hands-free heating that involves no operator skill for manufacturing

  • Rapid heating which can benefit production

Bonding an Arthroscopic Device

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