Note: Hermetic sealing: SS rods & glass preforms

Objective:

To heat seal both ends of a stainless-steel heater assembly to 300-500 °F (149-260 °C) and melt glass preforms.

End Product:

Stainless steel rods

Equipment:

Ambrell EASYHEAT 2.0 kW induction heating system, equipped with a remote workhead containing two 0.66μF capacitors for a total of 1.32μF
An induction heating coil designed and developed specifically for this application.

Materials:

Stainless steel rods 1/2 to 3 in (12.7 to 76.2 mm) diameters,
glass preforms.

Temperature:

300-500 °F (149-260 °C)

Frequency:

212 kHz

Testing:

A two-turn elongated helical coil is used to heat 5 to 7 stainless steel rods simultaneously for 60 seconds. The glass preforms melt and create a hermetic seal. After the first end is heated the parts are repositioned to heat the opposite end.

Benefits:

  • Hands-free heating that requires no operator skill for manufacturing.

  • Amount of glass is precisely controlled by the glass preforms and the even flow of glass creates an aesthetically pleasing bond.

  • Even distribution of heating

Hermetic sealing: SS rods & glass preforms

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1655 Lyell Ave, Rochester, NY 14606 USA | Tel: +1 585 889 9000