Note: Hardening steel screw threads

Objective:

Heat steel roofing screw to 1650 ºF to harden the threads

End Product:

Steel roofing screw

Equipment:

Ambrell 2 kW induction heating system, equipped with a remote workhead containing two 0.33µF capacitors for a total of 0.66µF An induction heating coil designed and developed specifically for this application. 

Materials:

Steel roofing screws of varying diameters less than 1.25” (31.75mm) diameter, 5” (127mm) long 

Temperature:

1650 ºF (899 ºC)

Frequency:

291 kHz

Testing:

A five-turn helical coil is used heat the screw threads. The screw is placed in the coil, heat is applied for 8 seconds to achieve a 2” long zone at the required hardness. 

Benefits:

  • Very rapid heating, faster production rates, efficient

  • Ability to incorporate into existing production lines

  • Repeatable, consistent results

  • Even distribution of heating 

Hardening steel screw threads

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