Note: Brazing Copper Fittings to Refrigeration Valve
Objective:
Copper tees and ells are to be brazed to the aluminum body of a refrigeration valve
End Product:
Refrigeration valve
Equipment:
7.5kW Ambrell induction heating system including a workhead containing two 1.5μF capacitors (total 0.75μF) and a three-turn helical coil
Materials:
customer ins valve copper fittings braze
Temperature:
2550 °F (1400 °C)
Frequency:
285 kHz
Testing:
The valve is placed inside the coil and RF power is applied until the part is heated to the required temperature and the braze is seen to flow into the joint. Two tube sizes were run using the same induction system settings with differing cycle times.
Benefits:
-
energy is applied only to the zone to be heated
-
heating of the joint/braze is uniform and repeatable

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