Note: Brazing a rectangular steel part
Objective:
To heat a rectangular steel part to 1400 °F (760 °C) for a brazing application
End Product:
Band saw blade guides
Equipment:
Ambrell EASYHEAT 10 kW, 150 to 400 kHz induction heating system equipped with a remote workhead containing two 1.0 μF capacitors for a total of 0.5 μF A single-position two-turn helical induction heating coil designed and developed specifically for this application
Materials:
Steel part Carbide inserts
Temperature:
1400 °F (760 °C)
Frequency:
232 kHz
Testing:
The customer sent the parts to Ambrell pre-fluxed and preassembled. The part was placed into the coil and power was turned on. It took just 30 seconds for the part to reach brazing temperature.
Benefits:
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Speed: Heating took 30 seconds (or less), which can"t be matched when using a torch. This client was using an old induction system from another vendor, and the Ambrell system provided considerably faster heating
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Precise, repeatable heating: Induction is a highly repeatable process, unlike torch heating
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Safety: There is no open flame with induction, which makes it a safer method of heating than torch heating

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