Note: Brazing a Brass Trap Block
Objective:
Block is heated to 1400 °F to braze trap tube to assembly
End Product:
Brass trap tube
Equipment:
Ambrell 8.3kW induction heating system including Coil: custom-designed 2-turn split-helical Workhead: contains two 1.0 μF capacitors (0.5 μF total)
Materials:
brass block and pre-formed tubes braze pre-forms
Temperature:
1400 °F (760 °C)
Frequency:
357 kHz
Testing:
The brass parts, braze pre-form and flux are assembled and located within the custom-designed coil. Induction heating of the joint is accomplished in 45 seconds.
Benefits:
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Economy: induction heats only the material within the coil; no energy is wasted heating the surrounding materials and air; no flame or gasses required for heating
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Control: process lends itself to the use of braze pre-forms; process easily adapted to automation
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Efficiency: energy is expended only during the joint formation

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