Heating Copper Parts for a Burn-Off Application
Objective A battery manufacturer needed to heat battery lugs for a burn-off application. They required a 20-second cycle time, so speed along with...
This application involved heating four steel laminate parts (c-lams) for a pre-heating application in the automotive industry. The parts, which are inserts, are heated simultaneously before robotic pick-and-place for plastic overmolding. The client was looking to change to induction from resistance heating.
An EKOHEAT 15 kW/50-150 kHz system was chosen for this application. A thermocouple was attached to the top surface of each outer c-lams in the stack for temperature monitoring. The parts were successfully heated to the target temperature of 190°C (374 °C) within 10.0 seconds with the EKOHEAT, which met the client's objective.
Speed, repeatability and energy efficiency led the client to consider induction heating over resistance heating. The guidance and expertise from THE LAB at Ambrell was another critical factor in their decision. To learn about other preheating applications evaluated by THE LAB at Ambrell, visit our website.
Induction Heating and its important Role in Material Science
Materials science is about understanding the intricate relationship between a material's structure and its properties. From the strength of steel to...
Induction Heat Staking Steel Inserts
Objective A supplier of automotive parts needed to heat steel inserts to be placed into a plastic frame. They turned to THE LAB at Ambrell to see if...