Heating Copper Parts for a Burn-Off Application
Objective A battery manufacturer needed to heat battery lugs for a burn-off application. They required a 20-second cycle time, so speed along with...
In this blog post we'll provide a quick overview of the basics of induction heating. When current is passed through an inductor, a magnetic field is created around that wire. With an AC circuit the magnetic field will collapse and change polarity, as the current changes polarity. When a second conductor is placed in the alternating magnetic field, an alternating current will be generated in the second conductor. The current in this second conductor is proportional to the current in the first conductor and the inverse of the square of the distance between the two conductors.
Induction heating makes use of this by replacing the wires with a coil and a work piece. The alternating current in the coil creates a magnetic field whose polarity changes at the frequency of the power supply. An alternating current is induced in the work piece by this magnetic field.
There are two methods of heating when using induction heating:
-
Eddy current heating from the losses in the work piece
-
Hysteretic heating in which energy is generated within the part by the alternating magnetic field changing the magnetic polarity of the work piece. Hysteretic heating occurs in the part up to the Curie temperature (typically near 770 °C/1400 °F) at which point hysteretic heating is minimized. As a note, hysteretic heating only occurs in magnetic steels. Non-magnetic materials such as copper and aluminum do not experience hysteretic heating.
The operating frequency of an induction heating system is very important as it has a direct effect on the penetrating ability of the heating effect. To understand this we need to first understand a phenomenon known as the “skin effect.” When the magnetic field induces a current in the part, it flows primarily at the surface of the part. A higher operating frequency will result in a shallower skin depth. A lower operating frequency will deepen the skin depth and the penetration of the heating effect.
To learn more, visit our "What Is Induction Heating" section on our website.
Induction Heating and its important Role in Material Science
Materials science is about understanding the intricate relationship between a material's structure and its properties. From the strength of steel to...
Induction Heat Staking Steel Inserts
Objective A supplier of automotive parts needed to heat steel inserts to be placed into a plastic frame. They turned to THE LAB at Ambrell to see if...